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The US Engine Production Remanufacturing Process

A USEP remanufactured engine isn’t just repaired or rebuilt – it’s meticulously remanufactured by US Engine Production. Our comprehensive process restores Cummins engines to peak performance and reliability, adhering to strict USEP standards and often incorporating the latest design upgrades. Here’s a look at the rigorous steps involved in the USEP process:

  1. Disassembly:

    The engine core is completely disassembled down to the last individual component. No part is left uninspected by USEP technicians.

  2. Cleaning:

    All components undergo intensive cleaning using advanced, environmentally friendly methods utilized by USEP (like thermal cleaning, shot blasting, enzyme baths) to remove all contaminants.

  3. Inspection:

    Cleaned parts are meticulously inspected by USEP experts using state-of-the-art techniques to determine if they meet strict USEP reuse standards. Tolerances are checked against original manufacturing specifications.

  4. Salvage & Machining:

    Components that meet USEP criteria are salvaged using advanced techniques. Parts that cannot be brought back to specification are replaced. All critical wear parts (like rings, bearings, seals, gaskets, pistons, liners) are always replaced with high-quality USEP Best aftermarket parts or new OEM parts.

  5. Reassembly:

    Engines are carefully reassembled by trained USEP technicians in a controlled environment, following documented USEP assembly processes to ensure consistency and quality.

  6. Testing (Dyno):

    Every USEP remanufactured engine undergoes computerized dynamometer testing under various load conditions. This critical step verifies performance (horsepower, torque), checks for leaks, and ensures the engine operates reliably, meeting or exceeding USEP's demanding standards.

The Benefits of Choosing USEP Remanufactured Engines

Opting for a remanufactured Cummins engine from US Engine Production offers significant advantages:

Cost Savings

Get the performance and reliability of a new engine at a significantly lower price point, providing excellent value for your investment.

Like-New Quality & Reliability

Remanufactured by USEP to meet or exceed strict USEP standards using high-quality parts and rigorous testing, ensuring durability and dependable operation.

Latest Technology

remanufacture engines often include critical engineering updates and design improvements made since the original engine was manufactured.

Comprehensive USEP Warranty

Enjoy peace of mind with our full USEP ONE-YEAR, UNLIMITED MILES warranty. (See our USEP Warranty Page for details).

Environmental Responsibility

Remanufacturing is a sustainable choice. It conserves significant amounts of energy, raw materials, and reduces waste compared to producing a new engine.

Reduced Downtime

remanufacture engines are often readily available, allowing for quicker replacement and minimizing costly equipment downtime compared to lengthy overhauls.

USEP Remanufactured vs. Rebuilt vs. Used Engines

It’s important to understand the difference when considering a replacement Cummins engine:

Process
USEP Remanufactured Complete disassembly, cleaning, inspection per USEP standards, replacement/machining to USEP specs using quality parts, USEP assembly process, full dyno testing.
Rebuilt Disassembled only to the point of failure. Only failed parts replaced. Limited testing.
Used Taken directly from another application. Condition often unknown.
Parts Quality
USEP Remanufactured Wear parts replaced with high-quality USEP Best aftermarket or new OEM parts. Others meet strict USEP reuse specs.
Rebuilt May use new, used, or aftermarket parts of varying quality.
Used Original used parts. Wear level unknown.
Performance
USEP Remanufactured Meets or exceeds USEP performance standards. May include relevant updates.
Rebuilt Variable. May not meet original specs. No updates included.
Used Unknown. Likely lower than original specs due to wear.
Warranty
USEP Remanufactured Comprehensive USEP ONE-YEAR, UNLIMITED MILES warranty.
Rebuilt Limited warranty, often only on replaced parts or for a short duration.
Used Typically sold "as-is" with no warranty.
Value
USEP Remanufactured Excellent value from USEP - like-new performance and reliability backed by the USEP warranty, at a lower cost than new.
Rebuilt MLower initial cost than reman, but potentially higher long-term costs due to lower reliability/shorter life.
Used Lowest initial cost, but highest risk and potential for immediate failure or costly repairs.
Prop 65 Warning
The State of California requires that this warning to be posted for California residents purchasing products.
WARNING: Products may contain one or more chemicals known to the State of California to cause cancer and/or birth defects or other reproductive harm. For more information, visit www.P65Warnings.ca.gov.